Positioning units – VU / VE

Functions (technical details)

Mechanical or electronic positioning units to wind thin, narrow strips or wire onto carrier spools.
Positioning units and decoilers can be combined to meet your needs.

  • Mechanical rolling ring gears positioners. Positioning step and reverse position adjustable with mechanical stops.
  • Electronic positioners with fully automated touchscreen control, with setting options for the precise positioning of several layers of materials.
  • Programming options for positioning steps, coil edges and programme management.
  • Positioning units and decoilers can be combined to meet your needs.

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Decoilers with various load weights
  • Various coil bases
  • Length measurements
  • Strip or wire feed systems

Strip extractor – MA

  • Torque controlled strip extractor

  • strip extractor can be combined with other components depending on requirements (e.g.: in combination with conventional decoilers or passive straightening devices)

Size 50
Roller Ø 50 mm
Max. strip width 550 mm
Strip thickness 0.1 – 2 mm

Functions (technical details)

  • Powered by electric motor with anti-backlash gears
  • Feed length measurement via incremental measurement sensor on motor
  • Pneumatic intermediate lifting
  • Adjustable contact force of rollers

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Various surface treatments of rollers
  • Adjustable lateral strip guides
  • External length measurement system via measuring roller and sensor
  • Strip material finish monitoring
  • Various strip feed systems

Roller feeder – WV

  • Suitable for timed feed of strip material

  • Modern axis control with programme management

  • Simple and quick operation controls result in short changeover time

  • Roller feeders can be combined with other components depending on requirements (e.g.: in combination with conventional decoilers, straighteners or strip feeding lines)

Size 50 Size 80 Size 100
Roller Ø 60 mm 80 mm 100 mm
Max. strip width 300 mm 800 mm 1000 mm
Strip thickness 0.1 – 2 mm 0.2 – 3 mm 0.2 – 6 mm
Max. speed 100 m/min 150 m/min 120 m/min
Max. stroke rate 200 300 300

Functions (technical details)

  • Powered by electric motor with anti-backlash gears
  • Feed length measurement via incremental measurement sensor on motor with strip end sensor
  • Electropneumatic interim lifting with adjustable roller opening
  • Adjustable contact pressure of rollers
  • Adjustable lateral strip guides and roller basket at infeed

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Various surface treatments of rollers
  • External length measurement system via measuring roller and feeder
  • Mountable to press, manual or motorised height adjustment
  • Symmetrically adjustable lateral strip guides, manual or motorised
  • Various strip feed systems

Straightener for sabre-shaped strips – SBR

  • Passive straightener to correct sabre-shaped deformations in strip material

  • Straightener can be combined with other components depending on requirements (e.g.: in combination with conventional straighteners or strip feeding units)

Size 7/6/27 Size 7/15/36 Size 7/30/45 Size 7/50/70
Straightening rollers Ø 7 x 27 mm rollers 7 x 36 mm rollers 7 x 45 mm rollers 7 x 70 mm rollers
Strip width 3 – 6 mm 3 – 15 mm 5 – 30 mm 15 – 50 mm
Max. strip thickness 1 mm 1,5 mm 3 mm 5 mm
Width/thickness ratio 1:10 1:10 1:10 1:10

Functions (technical details)

Size SBR/7/6/27 

  • Individual adjustment of straightening rollers using micrometre spindles
  • Read setting depth on scale of micrometre
  • Straightening rollers with puncture for the respective strip thickness
  • All exposed parts nickel-plated

Size SBR/7/15/36, SBR/7/30/45 and SBR/7/50/70 

  • Individual adjustment of straightening rollers using mandrels and socket wrench
  • Depth setting read via a mechanical decimal counter
  • Strip thickness can be set on each straightening roller using a double lock nut assembly
  • Quick access to the three feed rollers
  • All exposed parts nickel-plated

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Pre-straightening devices to flatten coil deformation

Bending device for cross bow deformation – BV

  • Straightening unit to straighten strip material with cross bow deformation

  • Bending devices can be combined with other components depending on requirements (e.g.: in combination with conventional straighteners or strip feeding units)

Size 32 Size 68 Size 120
Straightening rollers Ø 32 mm 68 mm 120 mm
Max. strip width 100 mm 300 mm 420 mm
Strip thickness 0,1 – 1,5 mm 1,5 – 3 mm 3 – 6 mm

Functions (technical details)

  • Three hardened and polished straightening rollers
  • Upper straightening rollers individually adjustable for height
  • Setting height displayed via a digital dial gauge
  • Width between straightener rollers can be set using spacer sleeves

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Lateral strip guides can be set individually for width
  • Assembled onto straightener with sliding mechanism

Strip cleaning unit – BRE

  • Autonomous cleaning unit for strip material to remove residue such as shavings and dust.

  • Cleaning system with two rotating brushes and a vacuum unit to connect to an industrial vacuum.

  • Unit can be tilted for optimum cleaning.

  • Rotating pair of brushes with dust scraper and adjustable speed.

  • Strip cleaning machines can be combined with other components to meet requirements (e.g.: positioned before strip straighteners or feed units).

Strip cleaning unit
Max. brush speed 700 min-1 
Max. strip width   160 mm 
Max. strip thickness 2,5 mm 

Functions (technical details)

  • Solid metal construction with stainless-steel finish
  • Removable base serves as dirt collector.
  • Vacuum connector hose Ø 50 mm
  • Weight 15 kg

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Available in special sizes on request.
  • Attachment supports for existing systems.
  • Height of upper brush can be adjusted by means of a handle for strip thicknesses up to 6 mm.

Winder for interlayer materials – EW / EB

  • Winder to coil / rewind interlayer materials, to be mounted onto a strip decoiler. 

Winder for interlayer materials
Max. loading weight 15 kg 
Max. strip width 80 mm 
Adjustable torque   12 – 180 Ncm 
RPM 2 – 140 min-1 

Functions (technical details)

Motorised interlayer material winder

  • Tensile force controlled power using an induction motor
  • Adjustable tensile force
  • Automatically adjusting RPM

Interlayer material winder with brake system

  • Decoiling system for interlayer material with friction brake
  • Adjustable braking power

Options

We would be more than happy to assist you and help make your specific implementation requests a reality. Simply ask one of our specialists. We can meet the following requirements, among others:

  • Available in special sizes on request
  • Special infeeder bases for interlayer material
  • Control system for monitoring presence of interlayer materials

We would be more than happy to assist you and help make your specific implementation requests a reality.

Simply ask one of our specialists.

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